Adrian Stephens – The Melting Pot

Memories of Old Merthyr

We continue our serialisation of the memories of Merthyr in the 1830’s by an un-named correspondent to the Merthyr Express, courtesy of Michael Donovan.

It was at the Dowlais Works the Bessemer process for the conversion of pig into malleable iron was tried, with the result, as told me by Sir Henry himself, “I was knocked down on my back, and for two years could not get up again”. The Bessemer process, as everyone knows, is to blow air through the molten metal and so burn the carbon out, but many years before that blowing steam through molten iron in the puddling was tried there. The furnace with the apparatus was seen in the upper forge – that is, between the Dowlais office and the fitting shop.

Sir John himself conceived the idea of running the iron direct from the blast furnace into the refinery, so as to avoid the remelting usually followed. It was used for a while at the Ivor Works at the furnace next to the engine-house on the Pant side, but the refinery process itself was soon superseded to a great extent.

The Bessemer Converter at Dowlais Ironworks in 1896. Photo courtesy of the Alan George Archive

It was at Dowlais the very first steam whistle was made, and although the tale has been previously told, the use of the whistle for railway purposes is so extensive that it will be again told in the words of the inventor himself as told to me personally by him.

For the better understanding of it allow my saying that a column of water about 27 inches high gives a pressure of a pound for every square inch of its area, and for the feeding of his boilers James Watt had designed an automatic arrangement, based upon the weight above mentioned. Even up to 10lbs, a standpipe 270m inches high would suffice, but when it comes to 50lbs the pipe would be excessive, and as some little looking after is needed, it would be rather inconvenient, so that the regulation of the feed became dependent on the care of the stoker, he being guided by the use of gauge cocks. Stokers are human, and therefore remiss; the feed goes too low, overheating of the plates follows. This reduces their strength, perhaps, too, the steam pressure increases, and disaster follows.

Adrian Stephens inventor of the first steam whistle

Something of this kind happened, and Sir John asked Adrian Stephens if it were possible to arrange something to indicate that the feed was getting low. The upshot of the conversation was that one of the pipes from the organ in the house was sent for Stephens’ consideration. In Watts’ arrangement a float was used for governing the feed, and Stephens very naturally followed the idea. The idea of an inside valve was evolved, and by the passing of steam through the organ pipe sound was produced. It then occurred to Stephens that if the emission aperture were made all around the pipe it would be better, and he made it so.

It did not bring him profit, nor was he ever honoured as he should have been. Some Manchester workmen were then down with tools for the fitting-shop, and they either communicated or took the idea back there, and not as a regulator for feed, but as a means of calling attention the whistle became used in locomotion.

To be continued at a later date…..

Memories of Old Merthyr

We continue our serialisation of the memories of Merthyr in the 1830’s by an un-named correspondent to the Merthyr Express, courtesy of Michael Donovan.

But stay! there was a round building that must not be forgotten. It is probable that many are unacquainted with its purpose, for they are not in vogue now. It was a structure for the rolls not in use, or being attended to for making or repairing. It was built round so that a crane fixed in the centre would sweep around, so as to deliver or take up all within its scope. I should add the rolls were stored on their ends, the floor plates having the necessary circular holes for taking in the neck or bearing, and so keep them in vertical position.

As regards the individuality of Penydarren, Mr Richard Forman was the one time manager, and resided at Gwaelodygarth Cottage. When Mr Grenfell was manager he resided at Gwaunfarren, and it was so occupied by Mr Benjamin Martin after he became manager, previous to which he resided on the “yard”, or rather the road leading to it and to Caemarydwn (sic).

Mr Martin had five brothers and one sister that can be remembered. Two of his brothers, Joseph and Thomas, were in the works; Edward who became the registrar at Penydarren; John was the doctor, living near the Bush, in the High Street of Merthyr, and George, who is always remembered in Dowlais. The sister married and went to America, whence she returned, and lived in a house between where the Pontmorlais turnpike gate stood and the bottom of Penydarren Works.

The first millwright that can be recalled was Mr Thomas Davies, who went thence to Nantyglo. He was succeeded by John Watt, from Dowlais, who afterwards removed to Govan. James Roe, a younger brother of John P Roe, was there also, and I think he died there. Bye-the-bye, he married either the daughter or other relative of the Waunwyllt family. Adrian Stephens (left), the inventor of the steam whistle, was also there.

It was in the Penydarren Forge one of Trevithick’s engines and boilers was seen, and another also of his make was used for winding coal at Winch Fawr. The upper end of the forge was built of limestone, and the purest specimen of Doric architecture ever seen in South Wales. The chimney or stack of the roll lathe, not many yards thence, was a copy of the Monument on Fish Street Hill, but one fifth the size.

Now to return to the crossing of the turnpike road on the limestone tramroad. I have an idea that Mr Morgan, who lived close by there, and already alluded to, married a sister of Mr Benj. Martin, but she has not been mentioned with that gentleman’s other brothers and sisters as I am not positive respecting it.

There were houses almost continually from her to Dowlais. On the opposite (the left) side of the road there was a shop kept by the name of Williams – it was a son of his, I believe, who erected a flour mill, and opened a grocery and and provision place on the right hand side of Victoria Street and named it the Hong Kong Shop.

I have omitted to say that one of those living in the houses near Penydarren Office was a Mr Gibson; he was the cashier, and married a Miss Farmer, whose father was a gunsmith etc. in Cardiff. His shop was, as near as I can remember, where or near there is one one present, between the Bute estate offices and the Angel Hotel. He built a row of cottages on the left, opposite to where the road now turns to Dowlais, and thus avoids Gellyfaelog, which is known to this day as Gibson’s Row.

Gibson’s Row in the 1940s. Photo courtesy of the Alan George Archive

A family named Waters also lived in the clump. John, the eldest son, became the furnace manager at Duffryn under Mr A Hill, in which position some years after he was succeeded by Mr John Place. Mr Evan Roberts, another of Mr Hill’s furnace managers, had charge at Plymouth after Mr Thos. Davies left.

To be continued at a later date…….

Cefn Cemetery

by Carolyn Jacob

Cefn-Ffrwd is the largest Cemetery in the Borough covering approximately 40 acres.

Cefn Cemetery in the early 1900s. Photo courtesy of http://www.alangeorge.co.uk/index.htm

In the nineteenth century burial was a huge problem here. In a hundred years Merthyr Tydfil grew from a Parish of just over 500 persons to the only large town in Wales with a population of over 50,000 in 1850. During the 1849 cholera outbreak there were over 1,000 deaths in one month alone. Infant mortality was high and other diseases such as smallpox and TB were rife. Not all the chapels and churches had their own burial ground and the responsibility for burial lay with the Parish Authorities.

In 1850 there were three Merthyr Tydfil Parish Burial Grounds, the Graveyard around St. Tydfil’s Church, the Cemetery in Twynyrodyn and the new so called ‘cholera’ Cemetery in Thomastown. Dowlais had two Parish cemeteries, St John’s Church and a small cholera cemetery near the Works. This was a time when cremation was unheard of, and these soon became inadequate.

The Board of Health, founded in 1850, took advantage of a new Act of 1852, which empowered them to set up Cemeteries and leased land in Breconshire to set up a new Cemetery. The Cemetery was managed by the Burial Board. The first burial took place on 16 April 1859. The Ffrwd portion of the Cemetery was added in 1905, the first burial being on 20 November 1905.

The bridge connecting the old cemetery with the new Ffrwd section during construction in 1905. Photo courtesy of http://www.alangeorge.co.uk/index.htm

Average burials in the nineteenth century were around 400 annually. In 1878 the son of one of the gravediggers set fire to the ‘dead-house’ of the Cefn Cemetery and a report of 21 of December 1878 described the ‘unseemly behaviour’ of children frequently climbing about the monuments of the Cemetery. In 1902 when the road to Cardiff was widened a large section of the St Tydfil Graveyard was removed and the ‘remains’ were moved to Cefn Coed Cemetery. Those reburied included Charles Wood, who erected the first furnaces at Cyfarthfa.

Easter was a traditional time for ‘flowering the graves’ and a report in the Merthyr Express of 26 March 1916 records that:- ‘at Cefn Cemetery on Friday and Saturday, relatives of the dead attended from long distances to clean stones and plant flowers’.

Cefn Coed became a Municipal Cemetery for Merthyr Tydfil in 1905. Welsh Baptists were buried in unconsecrated ground and Roman Catholics in consecrated ground. There is a separate large Jewish Cemetery at Cefn Coed and there is an index to all the Jewish burials in Merthyr Tydfil Library.

There are many famous people buried in Cefn Coed Cemetery including:-

Enoch Morrell, first Mayor of Merthyr Tydfil and the Welsh Miners Leader who had to negotiate the return to work after the General Strike.
Redmond Coleman, the boxing champion of Wales at the beginning of the twentieth century.
Adrian Stephens, inventor of the steam whistle.